Everything you need to know about ordering, customization, and care.
Enter your boat model, and our AI analyzes your hull's rig geometry using CFD simulation. Within 30 seconds, you'll receive a custom sail design optimized for your specific boat, complete with load path mapping and material recommendations.
All prices include custom AI design, premium materials (Carbon/Technora or Dyneema), robotic cutting and layup, UV protection coating, reinforced corners, and hardware. Shipping is calculated at checkout based on your location.
Yes! After receiving your AI recommendation, you can adjust colors, add custom graphics, modify reinforcement areas, and choose from different material options in our design editor.
Standard production time is 3-4 weeks from order confirmation. Rush production (2 weeks) is available for an additional fee. You'll receive tracking updates throughout the manufacturing process.
Yes! We ship worldwide. International shipping times vary by location (typically 5-10 business days). All customs duties and import taxes are the responsibility of the buyer.
Sails are carefully rolled and packed in protective tubes or bags to prevent creasing. Each sail includes installation instructions and a care guide.
SurgeX sails are molded as a single continuous membrane with optimized fiber paths, while traditional sails are sewn panels. This eliminates stress points, reduces stretch, and maintains shape 3-5x longer than paneled sails.
With proper care, SurgeX membrane sails maintain 95% of their original shape for 5-7 years of regular use. Racing sails typically last 3-5 seasons, while cruising sails can last 7-10 years.
Absolutely! Our Carbon/Technora laminates are designed for high-performance racing. Many one-design and offshore racing teams use SurgeX sails competitively.
Rinse with fresh water after saltwater use, dry before storing, and avoid prolonged UV exposure when not sailing. Never machine wash or use harsh chemicals. Detailed care instructions are included with every sail.
Yes! Small tears and punctures can be repaired with specialized membrane repair tape. For larger damage, we offer professional repair services. Contact us for a repair assessment.
All SurgeX sails include a 5-year warranty against delamination and manufacturing defects. This does not cover damage from improper use, accidents, or normal wear and tear. See our full warranty policy for details.
Our team is here to help. Get in touch and we'll respond within 24 hours.
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